Thermolec Application &Technical Notes Manual do Utilizador Página 1

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THERMOLEC
Certificate of Compliance
Certificate Number: LR 30551-1
Revision: LR 30551-35
Issued to: THERMOLEC LTÉE/LTD
2060 Place Thimens
St-Laurent, Québec
H4R 1L1
The products listed below are eligible to bear the CSA Mark
NOTE: The "NRTL/C" indicator also appears adjacent to the CSA Mark.
Issued by: G. Raymond, Eng.
Montréal, QC Canada
Signature:
PRODUCTS
CLASS 2811 03 - HEATERS - Air - Stationary Type
CLASS 2811 83 - HEATERS - Air - Stationary Type -
CERTIFIED TO U.S. STANDARDS
Open coil duct heaters for horizontal or vertical air flow, rated up to 600V, 60Hz, 1 or 3 phases, 1000KW and less: With
temperature limiting controls, Series SC (slip-in) and FC(flanged); Without temperature Controls (construction evaluation
only) Series FE and SE.
APPLICABLE STANDARDS
CSA Std C22.2 No. 155-M1986 - Electric Duct Heaters
UL std. No. 1996 - Electric Duct Heaters
*The "NRTL/C" indicator adjacent to the CSA Mark signifies that the product has been evaluated to the applicable ANSI/UL and CSA
Standards, for use in the U.S. and Canada. NRTL, i.e. Nationally Recognized Testing Laboratory, is a designation granted by the U.S. Occupational
Safety and Health Administration (OSHA) to laboratories which have been recognized to perform certification to U.S. Standards.
DQD 507 Canadian Standards Association Offices: Montréal, Toronto, Edmonton, Vancouver, Tokyo, Hong Kong
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Resumo do Conteúdo

Página 1 - Certificate of Compliance

THERMOLECCertificate of ComplianceCertificate Number: LR 30551-1Revision: LR 30551-35Issued to: THERMOLEC LTÉE/LTD2060 Place ThimensSt-Laurent, Québec

Página 2

STEP 1 - (continued)FUSINGThe National Canadian and Electrical Code requires that each power supply to a heater be individuallyprotected by either fus

Página 3 - THERMOLEC FEATURES

STEP 1 - (continued) ContactorsContactors are used to power individual stages of heat or as back-up for safety switches.Contactors may be of two type

Página 4 - AILABLE MODELS

THREEEASY STEPSSTEP 2 -DETERMINE DUCT DIMENSIONS, AIR REQUIREMENT AND MECHANICAL OPTIONSAir Flow requirements and Minimum VelocityWhen there is a choi

Página 5 - AGE AND ELECTRICAL COMPONENTS

THREE EASY STEPSSTEP 2 - (continued)Using the Air flow requirement curve above, find 21.66 on the vertical scale.Read the minimum velocity required on

Página 6

THREE EASYSTEPSSTEP 2 - (continued)Airflow UniformityIn order to prevent hot spots, the air flow must be uniformly distributed across the heater area.

Página 7 - Power and Voltage Requir

THREEEASY STEPSSTEP 2 - (continued)OPEN COIL vs TUBULAR elementsTHERMOLEC manufactures both open coil and tubular duct heaters.It is widely acknowledg

Página 8 - Line Curr

THREE EASY STEPSSTEP 2 - (continued)Exclusive Design advantage of the Thermolec Tubular heater constructionThermolec Tubular elements can be removed t

Página 9 - MOST ECONOMICAL

THREEEASY STEPSSTEP 2 - (continued)Size LimitationsAlthough there are practically no limitations to the maximum size of Thermolec custom-built heaters

Página 10 - THREE EASY STEPS

THREE EASYSTEPSSTEP 2 - (continued)Variable Air Volume units (VAV)The"Thermo-V"electric heater developed by Thermolec eliminates the common

Página 11 - Special power lugs

THREE EASY STEPSSTEP 2 - (continued)Thermolec has developed and patented an innovative solution to eliminate these problems:The Proportional Electroni

Página 12 - EASY STEPS

Certificate of ComplianceCertificate Number: LR 30551-27Revision: LR 30551-35Issued to: THERMOLEC LTÉE/LTD2060 Place ThimensSt-Laurent, QuébecH4R 1L1T

Página 13

THREE EASYSTEPSSTEP 2 - (continued)Universal mounting of Thermolec heatersUnique featureBy design, all Thermolec heaters are made non-sensitive to air

Página 14 - Conditions

THREE EASY STEPSSTEP 2 - (continued)Heater InstallationInstallation of Slip-in heater Installation of flanged heaterDetails of the Thermolec Mechanica

Página 15

THREE EASYSTEPSSTEP 2 - (continued)Protective screensScreens on both sides of the heater prevent anyaccidental contact by personnel or tools with elec

Página 16 - THREE EASY

STEP 2 - (continued)Nema 4 or Weatherproof control BoxNEMA 4 or Weatherproof oversized control panelInsulated Terminal BoxWhen there is a risk of con

Página 17

THREE EASY STEPSSTEP 2 - (continued)COLDSECTIONCOLDSECTIONHEATINGSECTIONSpecial Heater with no-heat sectionsNema 12 Remote Control BoxStainless Steel

Página 18

DETERMINE METHOD OF CONTROL AND SELECT CONTROLCOMPONENTSTemperature Control Modes and StagingIn selecting temperature controls the specification write

Página 19

THREE EASY STEPSSTEP 3 - (continued)ON - OFF Control ModeAir temperature is controlled by switching on and off selected control stages of the heater o

Página 20

THREE EASY STEPSSTEP 3 - (continued)Pulse Width Modulation DiagramIn the above example:10%= 12 cycles ON, 108 cycles OFF0.2 seconds of heating on 2 se

Página 21

THREE EASY STEPSSTEP 3 - (continued)Comparison between ON/OFF and proportional controlDue to it’s high differential, ON/OFF control mode wastes a lot

Página 22

THREEEASYSTEPSSTEP 3 - (continued)Thermolec strongly recommends the use of SCR proportioning controls for the best results in energyefficiency and max

Página 23

THERMOLEC FEATURESFEATURESMERCURY CONTACTORSUsed to power individual stages ofheating. They allow a silent operationand are exceptionally reliable.AUT

Página 24

STEP 3 - (continued)HYBRID or VERNIER CONTROL - PrinciplesWhere FINE control accuracy is required and the heater capacity is too high to be handled ec

Página 25 - STEP 3

STEP 3 - (continued)Since the SCR step is kept relatively small (53.3 Kw ), it is still cost effectivecompared to a full SCR 160 KW.In the following g

Página 26

STEP 3 - (continued)HYBRID CONTROL - Binary ModeBinary staging for a 160 KW heater.SCR Step 1/16 10 KWStep 11/16 10 KWStep 22/1620 KWStep 3 4/16 40 KW

Página 27

THREEEASYSTEPSSTEP 3 - (continued)In the following graphic, the binary loads are switched ON and OFF to match the heat demand.Lay a straightedge verti

Página 28

STEP 3 - (continued)Summary of Temperature Control1- Electric ON / OFF thermostats are available up to three stages for room or duct control and up to

Página 29 - FULL SCR

THREE EASYSTEPSSTEP 3 - (continued)Modulating Room ThermostatsRTThe Thermolec RT electronic modulating room thermostat is a thermistorproportional typ

Página 30

THREE EASY STEPSSTEP 3 - (continued)Modulating Duct ThermostatsDTThe Thermolec DT electronic modulating duct thermostat is a thermistorproportional ty

Página 31

THREE EASYSTEPSSTEP 3 - (continued)SCR ControllerThe SCR is a time proportioning type controller that modulates the heater and supplies the exact amou

Página 32 - HYBRID CONTROL - Binary Mode

THREE EASYSTEPSWarranty1- Thermolec Ltd. guarantees their heater resistance elements and other built-in components againstany defect in workmanship a

Página 33

SPECIFICATION FOR OPEN COIL HEATERSLong FormSupply where indicated in these specifications, or where shown on drawings, CSA (NRTL/C) approved open coi

Página 34

MODELSSLIP-IN TYPE DUCT HEATERS AND FLANGED TYPE DUCT HEATERSSC Slip-in Open Coil (Fig. 1)ST Slip-in TubularFC Flanged Open CoilFT Flanged Tubular (Fi

Página 35

OPEN COIL HEATERLong Form (continued)☛7- STANDARD BUILT-IN CONTROLS:All duct heaters shall be complete with the following built-in controls:• High lim

Página 36

Short Form• Supply where indicated in these specifications CSA (NRTL/C when required) approved duct heaters asmanufactured by THERMOLEC.• Coils shall

Página 38

SPECIFICATION FOR TUBULAR HEATERSLong FormSupply where indicated in these specifications CSA (NRTL/C) approved tubular duct heaters as manufactured by

Página 39 - THERMOLEC

TUBULAR HEATER SPECIFICATIONLong Form (continued)☛6- INTERNAL WIRING:• All internal wiring shall terminate on clearly identified terminal blocks.• A

Página 40

SPECIFICATION FOR TUBULAR HEATERSShort Form• Supply where indicated in these specifications CSA (NRTL/C when required) approved duct heaters asmanufac

Página 42

THERMO-V SPECIFICATIONSupply where indicated in these specifications, or where shown on drawings, CSA (NRTL/C) approved THERMO-V typeheaters speciall

Página 44

ApplicationNotesApplicationNotes2060 Lucien Thimens StreetSt-Laurent, Quebec H4R 1L1Tel.: (514) 336-9130Fax: (514) 336-3270OPENCOILANDTUBULARELEMENT

Página 45

HOW TO SELECT AND SPECIFY IN THREE EASY STEPSSelecting the heater for your application can be done in three easy steps:1- Determine heater capacity, v

Página 46

APPLICATION NOTESOpen coil and tubular elements considerationsTHERMOLEC manufactures both open coil and tubular duct heaters.It is widely acknowledged

Página 47

4-KILOWATTS PER SQUARE FOOTSince tubular elements surface temperature lag behind the resistance wire temperature due to mass and insulation, andin ord

Página 48

6-WEIGHTOpen coil duct heaters weigh considerably less than comparable tubular heaters, hence they offer additional cost savings inpacking, shipping,

Página 49 - Application

FACTOR OPEN COIL TUBULAR FINNED TUBULARSelection guide for heating elementsFollowing are a few factors commonly used to determine the choice of constr

Página 50

THERMOLEC

Página 51

THERMOLECTitle / TitreDrawing number / Numéro de dessinMST0

Página 52

THERMOLECTitle / TitreDrawing number Numero de dessinMFC0 10LS 0002 000K- - -

Página 53

THERMOLECTitle / TitreDrawing number / Numéro de dessinMSC0 10LS 0002 000M- - -

Página 54

THERMOLECTitle / TitreDrawing number / Numéro de dessinMRFC 40LS 0002 000G- - -

Página 55

2060, LUCIEN-THIMENS STREET, TEL. : 1-800-336-9130MONTREAL, QUEBEC, CANADA, FAX : 1-800-336-3270H4R 1L1WEB : thermolec.com ApplicationsandTechnical

Página 56

Chart to determine the required kilowattsFor a rough estimate, use the chart above.Example:Find the KW required to raise 2000 CFM from -10 to 40 ºF.D

Página 57

Application # 1Thermo-Air complementing a heatrecovery ventilation system.At low temperature, a heat recovery ventilationsystem cannot recover enough

Página 58

FRESH AIR HEATERApplication # 3Fresh Air make-up.A THERMO-AIRheater combined with a small fan isall that it takes to create a low-cost, efficient anda

Página 59 - Thermo-Zone Zone Heater

ZONE HEATERApplication # 1Central ventilation with zone heaters.In this application, there is no furnace required but only acentral blower that provid

Página 60 - Application # 2

ZONE HEATERApplication # 3Stand alone heating system.A THERMO-ZONE heater combined with a small ventilationunit and two grilles or diffusers is all t

Página 61 - Application # 3

How to evaluate your heating requirement?Considering today’s insulation standards, an easy to remember rule of thumb is that theheating capacity shoul

Página 62 - ZONE HEATER

Specifications and Safety FeaturesHeating capacity of 1 to 8 KW.Standard voltages 120, 208, 240, 277 and 347.Standard round collar dimension 6" a

Página 63

THERMO-AIR & THERMO-ZONEGraphic for proportional controlProportional Control Diagram - Principle of the Pulse With ModulationBy comparing the inpu

Página 64 - THERMO-AIR & THERMO-ZONE

THERMOLECD22-TFSENSORDUCTSENSORAIR FLOWDEBIT D'AIRSONDE DE SONDE DE DE GAINE

Página 65

THERMOLECD22-TFSENSORDUCTSENSORAIR FLOWDEBIT D'AIRSONDE DE SONDE DE DE GAINE

Página 66

Specification sheet THERMOLEC Electric Heating and Controls Chauffage électrique et contrôles TEL: 514-336-9130 FAX: 514-336-3270 2060, Place Thimen

Página 67

THREEEASYSTEPSSTEP 1 - (continued)Power and Voltage RequirementsNominal and Standard Supply VoltagesWhile a utility's voltage may be referred to

Página 68

FEATURES • Back to back thyristors output • Zero crossfired units • Generous heatsink for lower operating temperature • Integrated triggering circui

Página 69 - Solid State Relay

Specification sheet THERMOLEC Electric Heating and Controls TEL: 514-336-9130 FAX: 514-336-3270 2060, Rue Lucien-Thimens, Montréal Québec, Canada, H4

Página 70 - SSR 20 1 AC B

Specification sheet THERMOLEC Electric Heating and Controls TEL: 514-336-9130 FAX: 514-336-3270 2060, Rue Lucien Thimens, Montréal Québec, Canada, H

Página 71 - RT-1030

Specification sheet THERMOLEC Electric Heating and Controls TEL: 514-336-9130 FAX: 514-336-3270 2060, Rue Lucien-Thimens, Montréal Québec, Canada, H

Página 72 - DT-1040

STEP 1 - (continued)347 (277) V, Single Phase Power SupplyWhen capacities are below 7 KW at 277 V and 8 KW at 347 V Thermolec recommends the use of th

Página 73 - RADS-1040

STEP 1 - (continued)THREEEASYSTEPS12345678910111213141516182022242628303234363840 120 208 240 277 347 208 240 416 480 600KWVSelection chart

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